Industrial scaffolding demands robust, adaptable systems capable of supporting heavy-duty operations in complex environments like plants, refineries, and factories. Proscaf is engineered for the job—designed to exceed compliance standards and built from high-strength steel and aluminium, it’s capable of handling intensive loads while enabling rapid, secure assembly.
With a modular rosette system that allows for varied configurations—suspended platforms, cantilevered bays, or multi-bay birdcages—Proscaf delivers performance and flexibility across all industrial scenarios. Whether working at height inside confined tank structures or around mechanical equipment, Proscaf makes it easier and safer to get the job done.
In industrial sites where access is tight and load requirements are high, Proscaf gives us the structural strength and adaptability we need without slowing us down. It’s the most reliable system we’ve used for shutdowns and maintenance cycles.
Sydney contractor Above All Solutions were commissioned to provide ways for maintenance people to access several points at a water treatment plant.
In a plant like this, curved and angular concrete walls in spillways, tanks and around pipe infrastructure make height access very difficult, particularly due to a limited amount of suitable points for securing equipment.
In Above All’s case, they found that within tanks, for example, there wasn’t sufficient enough floor area on which to secure base units for building upon due to obstacles, and completely vertical towers made from standard scaffold wouldn’t get a worker close enough to the wall–or to wall-mounted objects like control boxes—without having to overreach from the side of the system.
Above All contacted Sydney-based height access and scaffold provider SafeSmart Access for an answer to the challenge. SafeSmart, as the manufacturer and supplier of Proscaf, recommended this specialist ring-type system and this was used as a core set of components with which to design and implement a solution.
The engineered features of Proscaf, such as load bearing braces, allowed for cantilevered platforms to be built out to the tank walls from a central footing position; and the 8-point rosette connection feature of the scaffold standards meant the best fit could be made inside the perimeter of the circular tank whilst reducing install time.
With Proscaf’s locking connections in assembly, minimal legs and components were required to get around and over complex pipework. In the end, the locking and cantilevering properties of Proscaf in conjunction with the design smarts of Above All Solutions helped the client to minimise downtime during installation. The install was completed approximately 50% quicker than the previous installation utilising Quickstage.
SmartRoof: The Backbone of Ōwairaka’s Modular Construction
Dive into Ōwairaka’s modular construction, the challenges faced, and how SmartRoof emerged as a game-changing solution driving sustainable construction achievements.
In the heart of Ōwairaka, a significant construction project is underway. The Richardson Road initiative, consisting of three six-storey apartment buildings, will bring 108 two-bedroom apartments to the area.
This project is unique because it utilises off-site manufactured timber modules. These modules were inspired by Swedish designs. The project is led by Property Partners. With the construction landscape in New Zealand rapidly evolving, the need for reliable and efficient solutions is paramount.
Navigating New Heights: The Unique Hurdles of 95% Complete Modules
While groundbreaking, the Evergreen Modular apartment building system introduces a distinct set of challenges. Unlike traditional construction methods, these modules arrive on-site 95% complete. This means that they need immediate weather protection to maintain their integrity from the moment they are craned into position.
The challenge intensifies when considering the need to safeguard these modules until the final piece is installed at full height for roof protection. Regular temporary roof covers don’t work well here because they can’t adjust to the specific needs of modular construction. Additionally, roof wraps fall into the same category.
With such specific needs and high stakes, the question arises: how can construction companies ensure these modules are protected while maintaining the efficiency of the construction process? The intrigue lies in finding a solution as innovative as the construction method.
Innovation in Action: Proscaf Solutions for Modern Construction Challenges
Recognising the unique challenges posed by the Evergreen Modular system, Proscaf stepped in with its innovative SmartRoof rolling system. Unlike static temp roof cover solutions, SmartRoof is designed for adaptability.
It can be moved as needed, allowing the nearly complete modules to be seamlessly and safely lowered into their designated positions. Once a module is set, the SmartRoof can be rolled back, making space for the next module, and so on, until the final roof module is securely in place.
This dynamic roof structure protects each module from the elements throughout the construction process. By integrating the SmartRoof system into the project, Proscaf has provided a tailored solution that addresses the specific demands of modular construction, ensuring both efficiency and the integrity of each module.
Complementing SmartRoof’s capabilities, Affordable Scaffolding brought its expertise to the table. Their vast experience in providing foundational scaffolding support for large-scale projects ensured that the construction process remained seamless and on track.
Their experience with roofing wraps, Keder roof systems, and scaffolding wraps ensured that SmartRoof was installed correctly to protect the structure from adverse weather conditions.
Evergreen Modular, a subsidiary of Property Partners, played a pivotal role in the modular construction process. Their commitment to timber volumetric modular housing, which promotes healthier and more sustainable construction, aligned perfectly with the project’s eco-friendly goals. Furthermore, they acknowledged the efficacy of SmartRoof in ensuring the modules remained dry during the on-site completion phase.
From Vision to Reality: Celebrating the Milestones of Richardson Road
The collaboration between Property Partners, Proscaf, Evergreen Modular, and Affordable Scaffolding has led to several notable achievements:
Sustainable Construction:
The project’s focus on timber volumetric modules promotes eco-friendly construction, setting a precedent for future projects in New Zealand.
Efficiency:
With the support of Proscaf’s scaffolding roof system and Affordable Scaffolding’s expertise, the project has maintained a swift and smooth construction timeline.
Innovation:
Adopting the Swedish-inspired modular approach, combined with state-of-the-art scaffolding solutions, showcases the potential of modern construction methods.
Economic Impact:
By sourcing materials locally and collaborating with New Zealand-based companies, the project has boosted the local economy.
See what the project team thought about the roof in this video here by New Zealand’s Ministry of Business, Innovation and Employment.
The Synergy of Industry Leaders in Action
The Richardson Road project in Ōwairaka showcases New Zealand’s construction industry’s abilities and is not just a regular construction project.
With the challenges of modular construction effectively addressed by reliable solutions like Proscaf’s temporary roof scaffolding solution, SmartRoof, the project stands as a beacon of innovation, sustainability, and collaboration.
Modular Scaffolding Gantry for Tunnel Construction
The City Rail Link is one of the most significant infrastructure projects in New Zealand, and the team at Steadfast Scaffolding was brought in to help, powered by Proscaf. The project required the construction of tunnels and caverns of varying degrees of complexity. The Steadfast Scaffolding team was responsible for installing a modular scaffolding access system to aid finishing services crews with height access.
The City Rail Link (CRL) is a 3.45km twin-tunnel underground rail link up to 42 metres below the Auckland city centre. It will transform the downtown Waitematā Station ( Britomart) into a two-way through-station that better connects the city’s rail network. The CRL allows the rail network to at least double the rail capacity, making it an essential part of Auckland’s transport future.
Tunnelling challenges are many and varied, from ground conditions and water inflows to maintaining worker safety and minimizing disruption to the many crews on-site. In addition, the lengths of tunnels leading to the 25m cavern for the station made the Mercury Lane tunnel challenging.
The construction client needed access to the tunnel walls in order to install the finishing services. Typically, an EWP would be used for mobility and access. However, because of the complexity of access, crews could not use EWP access to gain the required heights, so the construction client needed another solution.
Safesmart designed a mobile gantry platform made from Proscaf scaffolding that provided access to the tunnel walls from floor to ceiling. The scaffolding structure was modular and, most importantly, could be moved on castors within the tunnel.
Crews had access across three levels and could move the entire platform throughout the tunnel as needed. The design also included cantilevered sections, ladder access, and full surround guardrails and toeboards for increased safety.
Proscaf, as a modular and maneuverable solution, worked as designed with the installer Steadfast Scaffold stating, ‘Just goes to show what can be produced when you know what you’re doing with the gear.’
If you need help with your next scaffolding project, get in touch with the proscaf experts at Safesmart. We can provide you with the best possible solution for your needs
Engineered to exceed standard leg load and component ratings for demanding industrial tasks.
Configurable for Confined Spaces
Modular setup allows scaffold to be adjusted to any footprint, including narrow or obstructed areas.
Fast Installation
Bolt-free rosette system and high-load braces reduce time and components needed on site.
Aluminium & Steel Options
Tailor the system’s weight and performance to the specific site requirements and handling limits.
Applications
Plant Maintenance
In facilities such as processing plants, manufacturing floors, and power stations, Proscaf can be configured to wrap around machinery, tanks, or production lines. The system’s flexibility allows for safe access to all critical areas without interrupting operational flow.
Shutdown & Turnaround Projects
During scheduled plant shutdowns or emergency repairs, time is critical. Proscaf’s rapid deployment, reduced bracing requirements, and craneable module options allow teams to erect structures faster and dismantle with minimal delays.
Confined Space Access
Whether inside a silo, beneath a mezzanine, or within structural voids, Proscaf’s lightweight aluminium components and modular bracing adapt easily to limited-space applications. The system also supports cantilevering and hanging bays for further spatial optimisation.
Yes. Proscaf is specifically engineered to handle high loading requirements and is ideal for structural and mechanical support tasks in industrial environments.
All Proscaf systems come with comprehensive technical data sheets, CAD files, and installation methodology documentation to meet site and safety compliance.
