Aviation Scaffolds

Proscaf Aviation Scaffolds are engineered specifically to meet the unique challenges of aircraft maintenance. These scaffold systems provide secure, high-access solutions that conform to the contours and safety needs of both fixed-wing and rotary aircraft. With in-house engineering, modular adaptability, and lightweight aluminium options, Proscaf ensures safe, compliant, and efficient access for ground crews across airfields and hangars.

Designed and manufactured by SafeSmart Access, the aviation range accommodates full-surround platforms and specialised work stands, tailored to reach complex fuselage profiles, windshields, tail sections, wheel wells, and undercarriage areas. Proscaf’s robust yet versatile system meets and exceeds AS/NZS 1657:2018 standards, and is used globally in both civil and defence aviation sectors.

Proscaf Partners Agree

The Proscaf Aviation range has transformed maintenance process. The platforms are safe, customisable, and built tough enough for both hangar and field conditions—exactly what is needed to reduce downtime and ensure safety compliance.

CASE STUDIES

Customised Aircraft Access

Full-surround and point-specific scaffold configurations for maintenance on fuselage, tail, and wings.

Lightweight Aluminium Components

Reduces handling fatigue and simplifies transport, while maintaining structural integrity.

Tool-Free Rosette System

Bolt-free, wedge-locked rosette connections enable fast setup and modification for various aircraft profiles.

AS/NZS Compliant and Globally Proven

Built and tested to exceed local and international standards with batch-marked traceability for all components.

Applications

Fuselage Maintenance

Proscaf enables tight-fitting, non-abrasive scaffold surrounds for fuselage access. The rosette system’s multi-angle connection points support precision alignment and stability around curved surfaces. Maintenance crews can safely work on doors, panels, and windows with minimised clearance requirements and optimal ergonomic access.

Undercarriage and Engine Access

Undercarriage zones demand adaptable scaffold systems that allow for lift-clearance while securing technician access beneath the aircraft. Proscaf’s cantilevered and suspended configurations provide safe solutions for these areas, ensuring minimal disruption to wheel chocks or lifting equipment.

Tail and Vertical Stabiliser Platforms

Tail sections are among the most complex zones for scaffold access due to height and curvature. Proscaf’s high load-bearing braces and craneable aluminium modules enable robust tail access platforms that can be safely assembled without the need for large machinery, and are easily adaptable to various aircraft types.

FAQ

Yes. With precise node-point positioning and various aluminium components, Proscaf can be configured to avoid contact while allowing safe technician access.

Yes. The aluminium scaffold range is ideal for mobile platforms and can be adapted with castors or rolled stillages for repositioning.

Proscaf is tested to AS/NZS 1576 and includes QA documentation for traceability, making it suitable for regulated maintenance environments.

Absolutely. SafeSmart’s in-house engineering team provides custom drawings and design support for aircraft-specific scaffolding.

The modular, bolt-free system with positive locking rosettes allows for rapid, tool-free assembly—significantly faster than traditional scaffold systems.

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